Level 1 sweep and inspection to the NFPA 211 annual standard - flue, crown, cap, and flashing checked and photographed
Chimney sweep logs do not sweep chimneys. They loosen some creosote - which then falls where a brush and vacuum still have to collect it.
Famco Chimney Liner & Rebuild in Downingtown: What to Know First
We provide independent Famco chimney liner and rebuild service in Downingtown, with most liner replacements completed in one day and full rebuilds typically scheduled within a week of your written estimate. Every job starts with an NFPA 211 Level 2 camera inspection, and you’ll get a written price, written scope, and written warranty before anyone picks up a tool. That’s Clause 1 of the Haven Standard, and we’ve operated that way since 2009.
This page is for Downingtown homeowners who’ve found Famco stamped on their chimney cap, liner collar, or original installation paperwork and need to know whether the liner can be saved, what a rebuild actually involves, and what it’ll cost. If you’re in a 1980s-2010s colonial near the East Brandywine corridor or a newer build in the West Bradford townships, we’ve likely worked on your exact setup. Call (484) 558-2798 for a free estimate.
How Famco Products Fail - and How We Fix Them
- Famco 304 stainless flex liners in pre-2005 installs: These early runs used lighter-gauge corrugated hose with spot-welded seam joints that crack under Pennsylvania’s freeze-thaw cycling. We see this most in Downingtown’s older split-levels near Marsh Creek, where the chimney chase sits partially exposed. Our fix is a full pull-and-replace with 316Ti alloy, upsized where the original was underspec’d for the appliance BTU load.
- Famco rigid liner systems (model R-400 and R-600 series): The twist-lock collars loosen where they meet the appliance adapter, especially after repeated thermal cycling with oil or gas condensing appliances. The symptom is a faint sulfur or combustion smell at startup. We reseat with OEM-spec gaskets where available, or machine a custom adapter from 316Ti rigid when the Famco collar has warped beyond reuse.
- Famco Gelco-labeled chimney caps on masonry rebuild jobs: The stamped-steel lid and mesh spark arrestor outlast the base ring, which rusts from the inside out due to trapped condensation in Downingtown’s humid summer months. We don’t just swap the cap; we inspect the crown pour beneath it, because a cap that sat crooked for three seasons usually cracked the crown. The camera doesn’t guess. Neither do we.
- Famco flexible liner tail sections in fireplace inserts: The last four feet of flex above the insert collar collect the most creosote and take the most abrasion during cleaning. Famco’s original .005″ wall thickness in this zone thins to pinholes faster than the vertical run. We sleeve the tail with HeatShield Cerfractory foam or replace that section with DuraFlex Pro, depending on what the camera shows upstream.
- Famco terra-cotta flue liner surrounds in 1960s-1980s Downingtown builds: The original clay liner was never meant to handle modern gas insert exhaust temperatures. We find vertical cracking and spalling (flaking of the clay face) in roughly sixty percent of these jobs. When the damage is below the roofline, we install a stainless insert; when it’s full-height with compromised mortar joints, we quote a partial or full rebuild with new block and a proper liner system.
Our Famco Chimney Liner & Rebuild Process

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Call and schedule. A live person answers, 24/7. We book your NFPA 211 Level 2 inspection and text you when your tech is en route.
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Camera inspection and documentation. Corrine or one of our background-checked, uniformed technicians runs a camera the full flue length. You watch the feed in real time. We document every foot, timestamped, and store it under Haven Standard Clause 4.
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Famco-specific diagnosis and parts call. We identify your Famco series, check OEM part availability through our Haven buying network, and quote OEM versus quality aftermarket (DuraFlex, HeatShield, Gelco) with the price difference in writing.
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Written price, scope, and warranty. No work starts until you have all three. Clause 1 of the Haven Standard.
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Repair or rebuild. Liner pulls happen same-day when parts are in stock. Full rebuilds get scheduled with weather contingency, since we don’t pour crowns below 40 degrees.
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Post-job test and photo record. Smoke test or draft gauge reading, depending on appliance type. Final photo set uploaded to your job record. Then we clean up.
Before
AfterWhat Famco Chimney Liner & Rebuild Costs in Downingtown
| Service | Typical Range | What Moves the Price |
|---|---|---|
| Famco flex liner replacement (single flue, gas appliance) | $1,800 - $2,800 | Flue height, liner diameter, whether the appliance adapter is reusable |
| Famco flex liner replacement (wood-burning, 316Ti) | $2,400 - $3,600 | Insulation wrap required by code, number of offsets, tail section condition |
| Famco rigid liner repair (collar reseat or adapter) | $650 - $1,200 | OEM collar availability, need for custom machining |
| Partial rebuild (crown, top 4-6 courses, cap) | $3,200 - $5,500 | Scaffold needs, crown pour volume, liner reconnection complexity |
| Full chimney rebuild (below roofline up) | $8,500 - $14,000 | Height, access, new block versus salvage, liner system spec |
These are real Downingtown ranges from jobs we’ve completed, not national averages. Every estimate is free, and we offer a free second opinion on any competitor’s written quote. Call (484) 558-2798.
Why Downingtown Homeowners Call Level Two Chimney Downingtown for Famco Work

We’ve inspected and cleaned more than 38,000 chimneys since 2009, and a healthy share of those have been Famco systems in Chester County’s mix of older colonials and newer construction. Corrine Halstead trained in building trades and HVAC at SUNY Westchester before working flues and masonry from the ground up, and she’s carried that no-shortcuts approach through every Downingtown job, including the older homes along the East Brandywine corridor where freeze-thaw damage is relentless.
Our techs know Famco part numbers and failure patterns without looking them up. When OEM Famco components are backordered, we source equivalent 316Ti alloy through DuraFlex, HeatShield, or Gelco via our Haven buying network, and we tell you exactly what you’re getting and why. Every job is backed by our 365-Day Done Right Promise, and your photo record lives in our archive under Haven Standard Clause 4. We don’t do urgency theatre or “call for pricing.” We write down what we find, then we write down the number.
FAQs
No. As an independent Famco service provider with no manufacturer affiliation, our work doesn’t void existing warranties, though we recommend you check your original paperwork for any installer-specific terms. We document every part we install with serial numbers and install photos so you have a record if a warranty claim ever arises. Call (484) 558-2798 if you’d like us to review your paperwork during the estimate.
Most single-flue flex liner replacements are completed in one day, start to finish. Full rebuilds typically run two to four days depending on weather, scaffold setup, and cure time for crown or mortar work. We schedule with a weather buffer because we don’t pour crowns below 40 degrees, which matters in Downingtown’s late fall and early spring. Call (484) 558-2798 to check current scheduling.
We repair when repair is safe and replace when it’s not. A localized crack in a rigid collar or a pinholed tail section can often be sleeved or patched with HeatShield Cerfractory foam, which we warranty in writing. If the camera shows multiple cracks, wall thinning below .004″, or delamination of the corrugated flex, we quote replacement because patchwork in those conditions is a fire hazard we won’t sign off on. The camera footage goes in your Clause 4 record either way.
We don’t warehouse every Famco SKU, but we maintain 316Ti flex and rigid inventory in common diameters (5″, 6″, 7″, 8″) through our Haven buying network, plus adapter collars that mate to Famco original specs. For obsolete Famco series, we machine custom transitions or source Gelco and Olympia Chimney equivalents with equal or better alloy ratings. We tell you before ordering whether your part is OEM, equivalent, or custom, and the price doesn’t change after we quote it.
NFPA 211 recommends annual Level 1 inspection for all chimney systems, and we upgrade that to Level 2 camera inspection at change of ownership, after a chimney fire, or before liner work of any kind. In Downingtown, where oil and gas appliances cycle hard through humid summers and freeze-thaw winters, we see accelerated corrosion in Famco systems that skipped a season. If it’s been more than a year, or if you’ve never had a camera down the flue, call (484) 558-2798 for a free estimate.
Written by Corrine Halstead, Owner, Level Two Chimney Downingtown at Level Two Chimney Downingtown, serving Downingtown and nearby areas.





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